| Specification | Description |
|---|---|
| Material & Alloy | Molybdenum-alloyed manganese steel for the main structure; elastic rubber with dual metal plates and durable plastic for vibration absorption; option: NR/SBR rubber for extended durability. |
| Hardness | HB 200–250 (steel); Shore A 60–80 (rubber). |
| Standard Dimensions | Height: 100–150 mm; Width: 80–120 mm; Rubber thickness: 20–30 mm (model-dependent); Mounting holes: 4–6 (M12–M16). |
| Approximate Weight | 5–15 kg (for standard 36-inch Hydrocone; rubber components are lighter). |
| Wear Resistance | High resistance to vibration and impact; 20–30% longer service life with elastic rubber. |
| Processing Type | Casting (steel from ingot, not scrap) + vulcanization (rubber) + precision machining; heat-treated (normalizing) for durability; pre-assembled for immediate installation. |
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Primary Function:
Secures the motor while absorbing mechanical vibrations and shocks in the Hydrocone crusher to maintain balance and reduce noise and vibration.
Industries:
Stone mining, sand and gravel production, road construction, and mineral industries (secondary crushing of hard rocks).
Compatibility:
Novincsm Hydrocones, models 36–2/3/4/5/6.5/8; suitable for high-load production lines.
Vibration Reduction: Reduces vibration and oscillation by up to 50%, extending motor and equipment life by up to 30%.
Dynamic Balance: Maintains balance and dissipates torque, improving overall efficiency and reducing energy consumption.
Easy Installation: Simple mounting with bolts and pins; highly durable under harsh conditions (wear and pressure resistant).
Cost-Effective: Locally manufactured in Iran with OEM-quality; available in rubber or steel versions.
Consumable Part: Requires replacement every 6–18 months under heavy-duty operation; rubber components sensitive to oil and acids.
Medium Weight: Challenging transport; requires precise leveling to avoid imbalance.
Older Models: Susceptible to damage under severe vibration; may require a cooling system.
Installation:
Clean contact surfaces thoroughly.
Attach one metal plate to the moving part (motor) and the other to the frame using M12–M16 bolts.
Check leveling (clearance 0.05 mm) and use hydraulic tools for fixing.
Maintenance:
Periodic inspection every 500 operating hours for cracks and wear.
Avoid overload conditions.
Replace rubber components if hardness exceeds 10%.
Lubricate metal connections regularly.
Transport:
Up to 100 kg via pickup truck (10–15 units).
Up to 15 tons via trailer (200+ units).
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