Twin Shaft Batching

Twin Shaft Batching Mixer is one of the most powerful concrete production mixers, which is used in construction projects and concrete component factories due to its high speed, excellent uniformity and excellent durability. Novin Sand Maker manufactures this machine with engineering design, anti-wear materials and full customization to exactly meet your project needs. All machines undergo heavy practical tests before delivery to prove their true quality.

Twin Shaft Batching Technical Specifications

Technical specificationsQuantity / Description
Mixer typeTwin shaft twinning
Mixer capacity1 – 1.5 – 2 – 3 – 4 cubic meters per batch
Concrete production capacity60 to 180 cubic meters per hour (depending on model)
Number of shafts2 heavy alloy steel shafts
Mixer electric motor power30 to 75 kW (depending on capacity)
Gearbox typeHeavy duty, two independent gearboxes or central gearbox
Body and inner wall materialWear-resistant steel
Blade and arm materialManganese or wear-resistant steel with replaceable blades
Material weighing systemDigital with precise load cells of 1000 to 2000 kg
Cement weighingIndependent tank with digital load cell
Weighing waterFlowmeter or weighing tank
Control systemPLC automatic / semi-automatic / manual
Number of material feeder tanks2 to 4 tanks selectable
Feeding conveyor60–80 cm wide with a powerful motor
Concrete outputHydraulic or pneumatic valve
Lubrication systemAutomatic or semi-automatic
Input power requirementThree-phase industrial 380 volts

 

List of main parts of twin shaft batching plant

Twin Shaft Mixer: Uniform and fast mixing of materials to produce high quality concrete.

Dual steel shafts: Create simultaneous and powerful movement to thoroughly mix aggregate, water and cement.

Anti-wear blades and arms: Mix materials and increase the mixer’s resistance to permanent wear.

Heavy-duty gearboxes: Transfer power to the shafts and maintain a constant speed during mixing.

Industrial electric motor: Provide the necessary power for the shafts to rotate and the mixer to operate stably.

Anti-wear body and walls: Protect the mixer and prevent corrosion and impacts from aggregate.

Material inlet (feed hopper): Directs stone materials, cement and water into the mixer at a controlled flow rate.

Hydraulic concrete outlet: Quickly, reliably and uniformly discharges ready-mixed concrete after mixing is complete.

Electronic weighing system: Accurately measure cement, water, sand and gravel to produce standard concrete.

Control panel (PLC or semi-automatic): Manages batching processes, controls weighing, mixing time and production speed.

Feed conveyor: Transfers aggregates from the depot or feeder to the weighing section and then to the mixer.

Air compressor: Provides the necessary pressure to open and close the valves and clean the sections.

Automatic lubrication system: Reduces wear and tear on moving parts and increases the useful life of the mixer.

Material feeder (two or three chambers): Initial storage of sand and gravel and staged transfer to the weighing system.

Competitive advantages and features of the new twin-shaft batching sand maker

  • Uniform concrete mixing due to the
  • precise design of dual shafts and wear-resistant blades.
  • Very long service life by using thick sheets and anti-wear alloys in the body and walls.
  • Super heavy-duty gearboxes to withstand high pressures and operate around the clock without loss.
  • Reduced repair costs and downtime due to modular design and easy access to consumable parts.
  • High mixing speed and continuous production at capacities of 60 to 180 cubic meters per hour.
  • Highly accurate digital weighing system for quality control and prevention of human error.

Twin Shaft Batching Applications

  • Production of ready-mix concrete in medium to heavy capacities with uniform and stable quality.
  • Used in large construction projects such as bridge construction, dam construction and tunnel construction.
  • Used in concrete component factories including blocks, slabs, beams and
  • prefabricated components.
  • Production of specialized concrete such as
  • SCC concrete, fiber concrete and high-strength concrete.
  • Used in road and airport construction projects for continuous and bulk production of concrete.
  • Supply of concrete for continuous production lines in industrial factories and large construction sites.

Why is the new twin-shaft batching sand maker the first choice for professional projects?

At Novin Sand Maker, twin shaft batching plants are manufactured with engineering design and real industrial materials. The mixers are built with heavy alloy shafts, anti-wear blades, robust gearboxes and reinforced bodies to ensure the lowest wear and highest efficiency in continuous concrete production. All machines undergo several specialized testing stages before delivery: concrete mix test, vibration and balance test, shaft pressure test, continuous performance test and digital weighing and control system test to ensure that the batching plant is exactly the quality we claim.

Our services also make a real difference; from installation and commissioning, operator training, periodic service, parts supply, reliable warranty and fast technical support to constant support in the project. Most importantly, Novin Sand Maker designs and manufactures fully customized batching plants based on project needs; From mixer capacity to control type, number of feeders and complete line layout.

If you are planning to buy a quality, durable, and affordable twin-shaft batching plant, contact Novin Masesaz experts now to get complete advice before purchasing and choose the best option for your project.

Twin Shaft Batching Price

The price of twin shaft batching is not fixed and is determined based on the capacity of the mixer, gearbox type, control system, number of material tanks and level of customization. In addition, fluctuations in the iron and equipment market have a direct impact on the final price. Therefore, it is not possible to provide an exact number without project specifications. To inquire about the current price and receive expert advice, contact the Novin Sand Making Machine sales team.

FAQ

How do I know which twine shaft capacity is best suited for my project?

The choice of mixer capacity depends on the daily production volume and type of concrete. For structural and civil engineering projects, 1.5 to 2 cubic meters is usually suitable. For concrete component factories or mass production, capacities of 2 and 3 cubic meters are recommended. Novin Masesaz experts determine the exact capacity based on the workshop plan and project needs.

Twin shaft mixes concrete faster, more evenly and without lumps. The quality of slump and homogeneity of concrete in this mixer is not comparable to that of a pan or drum mixer. For high-strength concrete, fiber concrete and SCC concrete, the difference is quite measurable. For this reason, only twin shaft is used in sensitive projects.

Design and production time is between 10 and 20 working days depending on capacity and customization. After manufacturing, the technical team performs installation operations at the project site. Full commissioning and performance testing are carried out on the same day of installation. The total time is usually less than a month and a half.

Yes, Novin Sand Maker provides the opportunity to visit the production line and observe the manufacturing process. Also, before delivery, a complete test including concrete mixing, vibration, balance and continuous operation is carried out. You can be present at these tests. This ensures 100% confidence before purchasing.

The maintenance cost of this concrete production machine is very economical compared to its high efficiency. The blades, inner wall and bearings are the main consumable parts and are always available in the company’s warehouse. Novin Masesasaz offers periodic service, on-site support and fast delivery of parts. This means that your production line works without stopping.

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