SpecificationDetails
Material & AlloyMolybdenum-alloyed manganese steel for the main structure; elastic rubber with two metal plates and reinforced plastic for vibration absorption; optional NR/SBR rubber for extended durability
HardnessHB 200–250 (steel); Shore A 60–80 (rubber)
Standard DimensionsHeight: 100–150 mm; Width: 80–120 mm; Rubber thickness: 20–30 mm (depending on model); Mounting holes: 4–6 (M12–M16)
Approx. Weight5–15 kg (for 36-inch standard hydrocone model; lighter for rubber version)
Wear ResistanceHigh (resistant to vibration and impact; 20–30% longer lifespan with elastic rubber)
Manufacturing ProcessSteel: cast from billet, not scrap + heat treated (normalizing) for durability; Rubber: vulcanized; Precise machining; Pre-assembled for immediate installation

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Applications

  • Primary use: Stabilizing the motor, reducing vibrations, and absorbing shocks in hydrocone crushers

  • Industries: Stone mining, sand and gravel production, road construction, secondary crushing of hard minerals

  • Compatibility: Novin Maseh-Saz hydrocones, models 36–2/3/4/5/6.5/8; suitable for heavy-duty production lines

Key Benefits

  • Vibration reduction: Up to 50% reduction in vibration and mechanical shocks

  • Extended component life: Increases motor and machine part lifespan by up to 30%

  • Dynamic balance: Reduces torque fluctuations and improves overall efficiency while lowering energy consumption

  • Easy installation: Bolt-and-pin setup with high durability under wear and pressure

  • Cost-effective: Locally manufactured, OEM-quality options; available in rubber or steel variants

Limitations

  • Consumable part: requires replacement every 6–18 months under heavy-duty operation; rubber components sensitive to oil and acids

  • Moderate weight may complicate handling; precise leveling required to avoid imbalance

  • Older models may be vulnerable to severe vibrations; proper cooling systems recommended

Installation & Maintenance Guidelines

  • Installation: Clean mounting surfaces; attach one metal plate to the motor and another to the chassis using M12–M16 bolts; check leveling (clearance 0.05 mm); use hydraulic tools for secure fixing

  • Maintenance: Inspect every 500 hours for cracks or wear; avoid overload; replace rubber if hardness >10%; lubricate metal connections

  • Transport & Handling: Maximum 100 kg per pickup load (10–15 pieces); up to 15 tons per trailer (200+ pieces)

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