SpecificationDescription
Product NameHydrocone Dust Seal Collar (similar to Part No. 873.0892‑00) by Novincsm (compatible with Delta/Sandvik models)
Material & CompositionNitrile Rubber (NBR, 70–90 Shore A) or Polyurethane (PU) with metal backing ring; dust- and oil-resistant; carbon black filled
Hardness70–90 Shore A (standard NBR); PU: 80–90 for enhanced durability
Operating TemperatureNBR: 30–120+ °C; PU: up to 150+ °C; continuous: 20–100+ °C
DimensionsInner diameter: 300–500 mm (for 36‑inch shaft); Outer diameter: 320–520 mm; Thickness: 5–15 mm; U/V cross-section: 3–10 mm
Approx. Weight0.3–1.5 kg per collar (depending on size; NBR density: 1.2 g/cm³)
Tensile Strength8–12 MPa (NBR); Elongation at break: 300–400%
Permanent Compression<30% at 70 °C (22 h); ensures long-term sealing integrity
Color & FinishBlack (standard NBR); smooth surface with metal ring; optional green for PU
Application MethodPress-fit installation on hydrocone shaft; lubricate with silicone grease for easy assembly
Surface & ToleranceSurface roughness: Ra 1.6–3.2 μm; Tolerance: ±0.1 mm (inner/outer diameter); Rated pressure: up to 5 bar
Wear ResistanceHigh (NBR: Taber wear <200 mg); excellent for dust sealing in mining applications
Thermal ResistanceExcellent up to 120 °C (NBR); optional UL 94 V‑0 flame resistance for PU
Manufacturing ProcessCompression/injection molding; dust- and oil-resistant compound; custom sizes available

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Hydrocone Dust Collar Applications

Primary Function:
Seals the hydrocone shaft to prevent dust and debris from entering the bushings or oil system, maintaining optimal system performance.

Industries:

  • Mining in Kenya (granite crushing)

  • Cement plants (Nairobi / Mombasa)

  • Construction (sand production)

Types:

  • Rubber Collar (NBR): Dust sealing

  • Metal-Rubber Collar (PU): Enhanced durability

Advantages of Hydrocone Dust Collar

  • Complete Seal: Leakage-free up to 5 bar, extends shaft and bushing life by 20–30% by reducing dust ingress.

  • Cost-Effective: Approx. 150,000 IRR vs. OEM >300,000 IRR.

  • Market Compatibility: Fits Novincsm, Delta, and Sandvik hydrocone models in Kenya.

  • Easy Installation: Press-fit in 5–10 minutes; maintains low permanent compression for long-term operation.

Limitations of Hydrocone Dust Collar

  • NBR material limited to 120 °C (for hot Kenyan mines, PU is recommended).

  • Sensitive to chemical oils; avoid petroleum-based lubricants.

  • Custom sizes may require 2–4 weeks for import from Iran to Mombasa.

Installation & Maintenance Guidelines

Installation:

  • Clean the shaft and lubricate with silicone grease.

  • Press-fit installation without twisting; follow torque specifications in the manual.

Maintenance:

  • Inspect for cracks or wear every 3 months.

  • Replace if permanent compression exceeds 30%.

  • Store in a cool, dry environment (5–30 °C).

Transport:

  • Packaged in dust-proof bags; available through Nairobi importers such as East African Machinery.

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