Characteristic Description
Product name 2-tier screen (two-tier vibration, from NovinCSM)
Origin and manufacturer Made in Iran; Compatible with Kubit/Hydrocone crushing lines, capacity 50-100 tons/hour
Material and alloy Body: ST37 steel (10-12 mm sheet); Mesh: wear-resistant steel (2-3 mm thick) or polyurethane; Springs: spring steel
Difficulty HB 180-220 (steel body); Shore A 70-90 (polyurethane mesh)
Operating temperature Maximum 50-80°C (resistant to heat, vibration and mineral environment)
Standard dimensions Length: 5-6 meters; Width: 1.5-2 meters; Height: 2-3 meters; Floors: 2 (15-25 degree slope); Entrance opening: 100-150 cm
Approximate weight 5-8 tons (depending on dimensions 2×6 meters and mesh material)
Production capacity 5-8 tons (depending on dimensions 2×6 meters and mesh material)
Engine power 10-15 kW (15 hp typical); 3-phase electric motor, 2-4 vibrators (750-1500 rpm)
Vibration frequency 750-1500 revolutions per minute (rpm); Range: 5-10 mm (linear or circular)
Surface and tolerance Surface finish: Ra 3.2-6.3 μm (body); Dimensional tolerance: ±0.03 mm; Mesh: 5-50 mm
Abrasion resistance High (30% longer life with polyurethane mesh; resistant to mineral particles and precise sizing)
Thermal resistance Excellent; resistant to continuous vibration and ambient temperature (anti-fatigue springs)
Processing type Welding (body made of ST37 billet) + installation of mesh/spring; oil/grease for lubrication; 3 chute outlets

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Applications of 2-tier screen

  • Main: Granulation and separation of mineral/industrial materials after crushing, before salt sand; Output: 3 sizes (high >50 mm, medium 10-50 mm, fine <10 mm).
  • Industries: Sand/gravel mining, iron ore, cement, recycling, petrochemical (separation from 350 microns to 350 mm).
  • Types: Linear vibrator (common), grizzly (for coarse materials), rotary (for powder).

Advantages of a 2-tier screen

  • Accurate separation with <2% loss, increased material quality (95% reduction in contamination) and 30% longer screen durability.
  • Low energy consumption (10 kW), adjustable vibration; suitable for modern sand making lines (after kubit).
  • Uniform texture, high safety (anti-vibration springs); flexible for floors 1-3.
    Economical: Iranian production with OEM quality, easy installation (1 day).

Disadvantages of a 2-tier screen

  • Sensitive to high humidity (rusting mesh; anti-corrosion coating required).
  • Consumable part (replace mesh every 6-12 months in heavy duty).
  • Heavy weight (crane handling); sensitive to overload (reduced efficiency >100 t/h).
  • In used models, springs may become fatigued (check HB 180+).

Tips for installing and maintaining a 2-tier screen

  • Installation: On concrete base, 15-25° slope, connected to conveyor; leveling ±0.05 mm (1 day with crane).
  • Maintenance: Screen/spring inspection (every 200 hours), oil/grease lubrication; avoid sticky materials. Replace screen >5 mm wear.
  • Transport: Max. 10 tons for trailer (1 unit), 5 tons crane for installation.

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