| Specification | Description |
|---|---|
| Product Name | Hydrocone Housing (Main Frame/Housing, 36‑inch model) by Novincsm (compatible with Delta/Sandvik models) |
| Material & Composition | Alloy carbon steel (ST52/ASTM A36, 20–30 mm thick); optional ST60 for higher strength; anti-corrosion coating |
| Hardness | HB 180–250 (carbon steel); Rockwell C 20–30 (surface hardened) |
| Operating Temperature | Max 80–150 °C (oil-cooled); continuous: 20–100 °C |
| Dimensions | Feed opening diameter: 915 mm (36 inch); height: 2.5–3.5 m; width: 2–2.5 m; length: 4–5 m (including chassis) |
| Approx. Weight | 5–8 tons (without chassis: 6 t; with chassis: 7–8 t) |
| Production Capacity | 100–200 t/h (depending on CSS 6–41 mm and speed 369–390 rpm) |
| Compressive Strength | 350–450 MPa (ST52 steel); service life: 2,000–3,000 h (without deformation) |
| Color & Finish | Gray/black (electrostatic powder coating); smooth/machined surface |
| Application Method | Main casing for shaft/liner; hydraulic CSS adjustment; protection of internal components |
| Surface & Tolerance | Surface roughness: Ra 3.2–6.3 μm; tolerance: ±0.03 mm; shaft clearance: 0.10–0.15 mm |
| Wear Resistance | High (30% longer life with ST52; suitable for 5,000–10,000 tons throughput) |
| Thermal Resistance | Excellent; up to 150 °C without deformation |
| Manufacturing Process | Welding / casting (ST52 steel from billets) + heat treatment (normalizing); shaft chamber with hydraulic port |
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Primary Function:
Serves as the main protective casing for the hydrocone shaft and liners, while enabling hydraulic adjustment of the Closed Side Setting (CSS) from 6–41 mm.
Industries:
Mining in Kenya (granite)
Cement production (Nairobi / Mombasa)
Construction (sand and aggregate)
Types:
Main Housing (Frame): Core structure for protection and support.
Cap Housing (Cap): Provides upper protection for critical components.
High Strength & Durability: 350–450 MPa with service life of 5,000–10,000 tons; up to 30% wear reduction using ST52 steel.
Market Compatibility: Fits Novin, Delta, and Sandvik hydrocone models available in Kenya.
Cost-Efficient: Approx. 400 million IRR vs. OEM >600 million IRR.
Easy Installation: Welding time around 2 hours.
Climate Resilience: Suitable for hot and humid conditions in Kenya (up to 150 °C).
Sensitive to overloads, which can reduce service life at >200 t/h.
Heavy weight requiring crane handling.
Used units may have weld cracks (Hardness check HB 180+ recommended).
Installation:
Mount in the main frame with hydraulic connection.
Alignment tolerance ±0.05 mm (approx. 2 hours).
Maintenance:
Lubricate every 200 operating hours.
Replace liners when wear exceeds 5 mm.
Monitor operating temperature (max 150 °C).
Transport:
Maximum 8 tons per trailer (1 housing per transport).
Crane capacity: minimum 10 tons.
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