| Feature | Summary Specification |
|---|---|
| Definition & Role | Hydrocone oil cooling and lubrication system; prevents frictional heat (from stone-to-stone contact) and component seizure; cools oil for self-lubrication and extends crusher life. |
| Construction Material | Copper tubes (1–2 mm thickness); wear-resistant steel body; filter and pump made of corrosion-resistant materials. |
| Types / Models | – 360: cold climates, low cooling capacity.- 460: moderate climates, 88–196 copper tubes.- 560: hot & dry climates, 188–201 copper tubes.- 660: very hot conditions, 164 copper tubes Ø12 mm. |
| Dimensions & Weight | – Length: 1–2 m (depending on model).- Tube diameter: 8–12 mm.- Approx. weight: 50–150 kg (e.g., 560 Anahita ~100 kg).- Oil tank capacity: 300 L (with 220 L working oil). |
| Performance & Capacity | – Cooling capacity: 60 L/min (with C94 pump and 3 HP motor).- Operating temperature: reduces oil from >80°C to <50°C.- Service life: 2,000–5,000 hours (with proper maintenance). |
| Applications | – Hot/dry mines (Iran); sand/gravel crushing lines.- Suitable for 36-inch Hydrocone crushers (fine/coarse).- Cement, steel, and high-volume crushing (50–200 t/h) to prevent wear. |
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During the crushing process, friction and collisions between rocks generate intense heat, which can gradually affect the crusher’s performance and longevity. The Hydrocone cooler acts as a “guardian angel,” continuously cooling the crusher to prevent heat-related issues.
1. Maintaining Optimal Temperature:
The Hydrocone cooler injects cooling fluid into key sections of the crusher, absorbing the generated heat and preventing the machine from overheating.
2. Lubrication of Moving Parts:
In addition to cooling, the system lubricates the crusher’s moving components. This reduces friction and wear, ensuring smooth and uninterrupted operation.
3. Extended Service Life:
By keeping components cool and well-lubricated, wear and corrosion are significantly reduced, thereby extending the overall lifespan of the crusher.
4. Reduced Energy Consumption:
Lower friction and smoother movement of parts result in reduced energy consumption.
5. Safer Working Environment:
Cooling prevents excessive heat buildup in the work area, minimizing potential safety risks.
Oil Circulation: A hydraulic pump circulates oil throughout the Hydrocone system. The oil lubricates moving components and absorbs friction-generated heat.
Temperature Regulation: A cooling or heating system maintains the optimal oil temperature.
Cooling System: When oil temperature rises, a water-based cooler removes excess heat. These systems operate on the principle of temperature differential, transferring heat from the oil to the cooling fluid (usually water).
Heater: In cold environments, a heater warms the oil to the desired operating temperature.
Digital Control: The Hydrocone digital controller manages oil temperature and monitors output particle size. Control can be manual or automatic.
The first step in selecting a Hydrocone cooler is considering the ambient conditions of your operation site. Novincsm Hydrocone coolers are generally divided into three main categories:
360 Hydrocone Cooler: Suitable for cold climates; low cooling capacity required.
460 Hydrocone Cooler: Designed for temperate regions; available with thick or thin tubing options.
560 Hydrocone Cooler: Ideal for hot and dry environments; high cooling capacity with thick tubing.
To meet the diverse needs of customers, Novincsm offers a wide range of Hydrocone coolers with varying cooling capacities. Key products include:
Hydrocone 460 Alvand Cooler
88 copper tubes, Ø12 mm
154 copper tubes, Ø10 mm
196 copper tubes, Ø8 mm
Hydrocone 560 Alvand Cooler
188 copper tubes, Ø12 mm
201 copper tubes, Ø10 mm
Hydrocone 660 Alvand Cooler
164 copper tubes, Ø12 mm
The cooling and lubrication system plays a vital role in maintaining optimal crusher performance, extending component lifespan, and enhancing operational safety. Understanding the system’s operation and selecting the correct oil ensures maximum efficiency and longevity for your Hydrocone crusher.
These high-quality components are manufactured and supplied by Novincsm. For detailed technical information, pricing, or guidance on selecting the right cooler, please contact us.
Novincsm’s experienced specialists analyze your operational requirements and local climate conditions to recommend the most suitable Hydrocone cooler. In addition, comprehensive after-sales support and a reliable warranty provide peace of mind regarding quality, performance, and durability.
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