| Feature | Description |
|---|---|
| Material & Alloy | Main bushing made of high-quality brass alloy; outer/shaft bushing made of steel. |
| Hardness | HB 60–80 (for brass component). |
| Standard Dimensions | Height: 385 mm; Internal/External Diameter: varies by model (e.g., HP300: ID 200–300 mm); Taper Ratio: 1:12. |
| Approx. Weight | 214 kg (for 36-inch model). |
| Wear Resistance | High (30% longer service life than standard); resistant to mechanical pressure, corrosion, and high temperatures. |
| Manufacturing Process | Raw casting from brass billets (not scrap) followed by precision machining; pre-lubricated for immediate installation; heat-treated for enhanced durability. |
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Applications of Hydrocone Motor Pulley Bushing
Primary Function: Adjusts the eccentricity of the main shaft in the hydrocone crusher to control crushing speed, regulate output particle size (by adjusting mantle-concave clearance), and increase throughput (more rock per cycle).
Industries: Suitable for stone mining, sand and gravel production, road construction, and mineral processing (secondary crushing of hard rocks).
Compatibility: Designed for Novincsm hydrocones and compatible with Symons, Metso, and Sandvik models; suitable for production lines with hydraulic lubrication systems.
Advantages of Hydrocone Motor Pulley Bushing
Smooth eccentric movement for high efficiency and reduced vibration/noise.
Extended service life (up to 30% longer) through reduced friction and lower maintenance requirements.
Easy adjustment (bushing size can be changed to modify speed/output) and fast installation (pre-lubricated).
Excellent wear and corrosion resistance, reducing waste and ensuring consistent product quality.
Economical: high-quality OEM manufacturing in Iran.
Disadvantages of Hydrocone Motor Pulley Bushing
Sensitive to high oil temperatures (>150°C), which may reduce performance (requires cooling system).
Consumable component: requires periodic replacement every 6–12 months under heavy-duty operation.
Heavy weight (challenging to transport); precise machining required after casting.
In older models, low clearance may cause main shaft damage.
Installation & Maintenance Guidelines
Installation: Clean shaft bore, apply lubricant, use proper tools, and check clearance (0.10–0.15 mm) after installation. Adjust eccentricity with a hydraulic jack.
Maintenance: Regular lubrication (spiral channels), monitor temperature (<150°C), avoid overload. Replace if wear exceeds 5 mm.
Transport: Maximum 500 kg by pickup (1–2 pieces), up to 20 tons by trailer (10+ pieces).

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