FeatureDescription
Material & AlloyMain bushing made of high-quality brass alloy; outer/shaft bushing made of steel.
HardnessHB 60–80 (for brass component).
Standard DimensionsHeight: 385 mm; Internal/External Diameter: varies by model (e.g., HP300: ID 200–300 mm); Taper Ratio: 1:12.
Approx. Weight214 kg (for 36-inch model).
Wear ResistanceHigh (30% longer service life than standard); resistant to mechanical pressure, corrosion, and high temperatures.
Manufacturing ProcessRaw casting from brass billets (not scrap) followed by precision machining; pre-lubricated for immediate installation; heat-treated for enhanced durability.

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Applications of Hydrocone Motor Pulley Bushing

  • Primary Function: Adjusts the eccentricity of the main shaft in the hydrocone crusher to control crushing speed, regulate output particle size (by adjusting mantle-concave clearance), and increase throughput (more rock per cycle).

  • Industries: Suitable for stone mining, sand and gravel production, road construction, and mineral processing (secondary crushing of hard rocks).

  • Compatibility: Designed for Novincsm hydrocones and compatible with Symons, Metso, and Sandvik models; suitable for production lines with hydraulic lubrication systems.

Advantages of Hydrocone Motor Pulley Bushing

  • Smooth eccentric movement for high efficiency and reduced vibration/noise.

  • Extended service life (up to 30% longer) through reduced friction and lower maintenance requirements.

  • Easy adjustment (bushing size can be changed to modify speed/output) and fast installation (pre-lubricated).

  • Excellent wear and corrosion resistance, reducing waste and ensuring consistent product quality.

  • Economical: high-quality OEM manufacturing in Iran.

Disadvantages of Hydrocone Motor Pulley Bushing

  • Sensitive to high oil temperatures (>150°C), which may reduce performance (requires cooling system).

  • Consumable component: requires periodic replacement every 6–12 months under heavy-duty operation.

  • Heavy weight (challenging to transport); precise machining required after casting.

  • In older models, low clearance may cause main shaft damage.

Installation & Maintenance Guidelines

  • Installation: Clean shaft bore, apply lubricant, use proper tools, and check clearance (0.10–0.15 mm) after installation. Adjust eccentricity with a hydraulic jack.

  • Maintenance: Regular lubrication (spiral channels), monitor temperature (<150°C), avoid overload. Replace if wear exceeds 5 mm.

  • Transport: Maximum 500 kg by pickup (1–2 pieces), up to 20 tons by trailer (10+ pieces).

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