Characteristic	Description
Product name	Hydrocone Crusher 36″ from Novin Sand Maker
Origin and manufacturer	Compatible with secondary qubit lines, input <145 mm, output 0-30 mm
Material and alloy	Shell: Carbon steel (ST52, 20-30 mm thick); Mantle/concave: Molybdenum manganese steel (SAE 8620/MO40); Bushing: Brass (Cu-Zn SAE 660)
hardness	HB 200-550 (mantle/concave); HB 60-80 (brass bush)
Operating temperature	Max. 80-150°C (hydraulic oil/water cooling system)
Standard dimensions	Opening diameter: 36 inches (915 mm); Height: 3-4 meters; Width: 2-2.5 meters; Length: 4-5 meters (including chassis)
Approximate weight	9-10 tons (without chassis: 9 tons; with chassis: 10-12 tons)
Production capacity	30-150 tons/hour (crusher: 100-150; sand maker: 30-50; depending on model 2/3/4/5/5.5/6.5/7/8)
Engine power	90-160 kW (36 inch: 90 kW; 3 phase, 1000-1500 rpm)
Shaft speed	1083 rpm (pinion shaft); Rotor speed: 300-500 rpm (adjustable)
Surface and tolerance	Surface finish: Ra 1.6-3.2 μm (mantle); Dimensional tolerance: ±0.03 mm; Bushing clearance: 0.10-0.15 mm
Abrasion resistance	High (30% longer life with manganese molybdenum; suitable for hard rocks, loss <5%)
Thermal resistance	Excellent; Automatic lubrication system (hydraulic cooling)
Processing type	Casting/Welding (mantle/concave from manganese ingot) + heat treated; hydraulic opening adjustment; 2-8 models (gravel/sand)

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Hydrocone Applications

Main: Secondary crushing of hard rocks to sand/gravel (0-30 mm), hydraulic opening adjustment for uniform output.
Industries: Granite/limestone quarries, sand/gravel production, cement, road/dam construction (high capacity in Mohs 7-9).
Types: Crusher (Model 4/5/6/7/8), Sand maker (Model 2/3/5.5), new/used.

Hydrocone Advantages

Powerful/uniform crushing (30% more efficiency), easy opening adjustment (hydraulic), low maintenance cost.
30% longer mantle/concave life with molybdenum; suitable for wet load (up to 10%), integration with salt screen/sand.
High safety (automatic lubrication system), cubic output without cracks.
Economical: Iranian production with 12 months warranty, 2-3 days installation.

Hydrocone Disadvantages

Limited inlet (<145 mm; requires primary jaw).
Sensitive to overload (reduced bushing life >150°C).
Heavy weight (carrying 10 ton crane); used, lubrication may need repair.
5% return (requires screen).

Installation and maintenance tips

Installation: on concrete chassis, connected to feeder/screen; leveling ±0.05 mm (2-3 days with crane).
Maintenance: lubrication every 200 hours, temperature monitoring (<150°C); replacement of mantle >5 mm wear. Avoid large loads.
Handling: max. 20 tons for trailer (1 unit), 15 ton crane.