During the crushing process, the friction and impact of the stones on each other generate exhausting heat that can damage the health and performance of the crusher over time. The hydrocon cooler, like a savior angel, comes to the aid of the crusher and prevents heat-related problems by continuously cooling it.
The vital role of the hydrocon cooler
- Keeping the crusher cool: The hydrocon cooler absorbs the heat generated by injecting cooling fluid into various parts of the crusher and prevents the machine from overheating.
- Lubrication of parts: In addition to cooling, this system is also responsible for lubricating the moving parts of the crusher. This reduces friction and wear on the parts and helps the machine run smoothly and uninterrupted.
- Increase the life of the crusher: Keeping the parts cool and lubricated significantly reduces wear and corrosion, and as a result, significantly increases the useful life of the crusher.
- Reduce energy consumption: By reducing friction and smoothing the movement of the parts, the crusher’s energy consumption is also significantly reduced.
- Safer environment: Cooling the crusher prevents overheating of the work environment and minimizes the risks caused by it. It delivers.
Cooling and lubrication mechanism
- Oil circulation: The hydraulic pump circulates the oil within the hydraulic circuit. This oil, while lubricating moving parts, also absorbs the heat generated by friction.
- Temperature regulation: To maintain the desired oil temperature, a cooling system or heater is used.
- Cooling: In conditions where the oil temperature is high, a water cooling system or water coolers are used to remove excess oil heat. These systems operate on the principle of temperature difference and transfer the heat of the oil to the cooling fluid (usually water).
- Heater: In conditions where the ambient or oil temperature is low, the heater is used to heat the oil and bring it to the desired temperature.
- Temperature and aggregate size control: The digital hydrocon controller is responsible for regulating and controlling the oil temperature as well as the aggregate size of the device’s output. This control can be done manually or automatically.
Choosing the right hydronic cooler
The first step in choosing a hydronic cooler is to pay attention to the weather conditions where the device will be used. In general, modern sand making hydrocon coolers are divided into three main categories:
- Hydrocon 360 cooler: Suitable for cold areas that require low-power cooling.
- Hydrocon 460 cooler: Suitable for temperate areas, with two types of thick and thin pipes.
- Hydrocon 560 cooler: Suitable for hot and dry areas, with high cooling power and thick pipes.


According to the different needs of customers, Novin Masesaz offers a wide range of hydrocoolers with different cooling capacities produces. Some of these products include:
- Alvand Hydrocon 460 Cooler
- With 88 grade 12 copper pipes
- With 154 grade 10 copper pipes
- With 196 grade 8 copper pipes
- Alvand Hydrocon Cooler 560
- With 188 grade 12 copper pipes
- With 201 grade 10 copper pipes
- Alvand Hydrocon Cooler 660
- With 164 grade pipes 12
Hydrocon cooler, a cool solution for a beating heart
The cooling and lubrication system plays a vital role in maintaining optimal performance, extending the life and improving the safety of the hydrocon crusher. A deep understanding of the operation of this system and the selection of the right oil will help you get the most out of your crusher and extend its lifespan.
Novin Masesaz, a reliable companion in choosing a hydrocon cooler:
Experienced specialists at Novin Masesaz will recommend the right hydrocon cooler to you by examining your needs and weather conditions. Also, Novin Masesaz’s reliable after-sales service and warranty will give you peace of mind about the quality and efficiency of the hydrocon cooler.
Other parts of Hydrocon

