| Specification | Description |
|---|---|
| Product Name | Stationary Twin-Shaft Batching Plant – 60 m³/h (by Novincsm) |
| Origin & Manufacturer | Designed for mining and road-construction concreting lines; nominal capacity 60 m³/hour (wet: 60, dry: 70–80 m³/h) |
| Material & Alloy | Structure: ST37 / ST52 steel (8–12 mm plates) · Mixer: Hardox wear-resistant steel (10 mm) · Mixer blades: Manganese–molybdenum alloy steel · Cement silo: steel plates 4–8 mm |
| Hardness | HB 200–250 (structure & mixer) · Shore A 70–90 (anti-vibration rubber components) |
| Operating Temperature | Up to 50–80 °C (resistant to mixing heat and humid environments) |
| Standard Dimensions | Length: 10–12 m · Width: 6–8 m · Height: 10–12 m (including silos) · Mixer size: 3 × 2 × 2 m |
| Approximate Weight | 20–30 tons (depending on number/type of 100-ton silos and configuration) |
| Production Capacity | 60 m³/h (wet: 60, dry: 70–80) · Batch size: 1 m³ (30–60 batches/hour) |
| Motor Power | Total installed: 100–150 kW · Mixer: 22–30 kW (≈30 HP) · Conveyor: 4–7.5 kW · Screw conveyor: 11–15 kW · Water pump: 2–3 kW |
| Cement / Water Consumption | Cement: 20–30 tons/hour · Water: 40–60 m³/hour (digital control, 0.1% accuracy) |
| Surface Finish & Tolerance | Surface finish: Ra 3.2–6.3 μm (structure) · Weighing tolerance: ±1% · Mixer blade geometry ensures ≥95% mixing homogeneity |
| Wear Resistance | High – ~30% longer service life using Hardox; resistant to coarse aggregates and cement abrasion |
| Thermal Resistance | Excellent; rated up to 80 °C with optional water/air cooling system for mixer |
| Manufacturing & Systems | Fabrication via welding/casting (ST52 structure) · Digital weighing with 3000 kg load cells · PLC-controlled (automatic/manual) · 4–6 aggregate bins (≈40 m³ total) |
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Primary:
Production of ready-mix concrete (RCC, SCC, flooring concrete) with homogeneous mixing and precise weighing of materials (aggregate/sand/cement/water).
Industries:
Building construction, road and bridge projects, dams and airports, mining concrete works (integration with Novincsm production lines).
Types:
Stationary: Commonly used for capacities around 60 m³/h
Mobile: Skid- or chassis-mounted units for rapid relocation
Wet / Dry: Twin-shaft mixers for wet concrete applications
High-quality mixing: 95–98% homogeneity; 10–15% cement savings through accurate proportioning
Weighing accuracy: ±1% tolerance for consistent concrete quality
Automation: PLC-controlled systems reduce manpower (1–2 operators); mixer lifespan increased by ~30% using Hardox wear plates
Flexibility: Suitable for special concretes (self-compacting, roller-compacted); easy integration with conveyors and screw feeders
Economical: Domestic production with 12-month warranty; installation within 3–5 days
Energy consumption: Moderate (≈100 kW); backup generator recommended
Wear parts: Mixer blades require replacement every 6–12 months under heavy-duty operation
Heavy weight: Transportation requires a 30-ton crane; cement is moisture-sensitive and needs sealed silos
Used units: Load cells may lose calibration over time (accuracy must be verified at ±1%)
Installation:
Mounted on a concrete foundation; connected to silos and conveyors (3–5 days). Precise leveling (±0.05 mm) and weighing tests are mandatory.
Maintenance:
Routine inspection of load cells and mixers every 200 operating hours; lubrication of screw conveyors; avoid overload conditions. Annual calibration is recommended.
Transportation:
Up to 30 tons per trailer (one unit); cranes required for silo handling.
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