Double-Sided Sand Maker
About the Double-Sided Sand Maker
The double-sided sand maker is a critical piece of equipment in the sand and aggregate industry, specifically designed for producing sand, gravel, and other fine particles used in construction. Known for its unique, bi-directional functionality, this machine operates in two opposite directions, performing simultaneous crushing from both sides. This feature not only enhances production efficiency but also lowers operational costs and saves time. Additionally, the double-sided sand maker is equipped with an intelligent control system that automatically adjusts settings to produce high-quality sand with optimal granularity.
How the Double-Sided Sand Maker Works
The double-sided sand maker consists of two large upper disks and two smaller lower disks, strategically positioned to work in opposite directions. The upper disks perform the initial breakdown of materials, splitting them into two paths. The smaller disks, rotating in the opposite direction, execute the final crushing. This design not only boosts efficiency but also streamlines the sand-making process, maximizing material output and reducing energy consumption.
| MODEL | Number of hammers | Input | Output | Capacity | Electric motor |
|---|---|---|---|---|---|
| Q4 | 4 | 0-120mm | 0-8mm | 40-60t/h | 100hp |
| Q6 | 4 | 0-120mm | 0-8mm | 80-90t/h | 120hp |
| H4 | 4 | 0-150mm | 0-10mm | 60-100t/h | 120ph |
| H6 | 6 | 0-150mm | 0-10mm | 110-130t/h | 180hp |
Advantages of the Double-Sided Sand Maker
- High Productivity: This sand maker boasts a production capacity of up to 60 tons per hour, a significant increase compared to traditional machines, which typically produce 20 to 25 tons per hour.
- Versatile Output Sizes: The intelligent control system enables customization of the final product’s size, making it suitable for diverse applications, including concrete production, asphalt, and building materials.
- Cost and Time Efficiency: With its dual-sided functionality, the double-sided sand maker accelerates the crushing process, saving both time and operational costs.
- Durable, Long-Lasting Design: Built with wear-resistant materials, this machine is designed to endure harsh working conditions, offering a longer service life and reducing maintenance expenses.
Comparison with Other Sand Production Equipment
Compared to other sand production machines, such as the hydrocone sand maker, the double-sided sand maker provides superior performance. While hydrocone crushers rely on parts like mantles and concaves and usually produce around 20–25 tons per hour, the double-sided sand maker offers a significantly higher output of up to 60 tons per hour. This makes the double-sided sand maker a cost-effective choice, despite a higher initial investment, due to its greater productivity and reduced maintenance needs.
Applications of the Double-Sided Sand Maker
The double-sided sand maker is widely used across various industries, such as mining and construction. It is especially valued in building materials production, where it’s essential for creating concrete, asphalt, and stone aggregates. Additionally, it’s frequently deployed in large infrastructure projects and road construction, where there is a demand for consistent, high-quality fine materials and aggregates.
Conclusion
The double-sided sand maker stands out as a vital tool in optimizing production processes in sand and aggregate industries. Its innovative bi-directional functionality, high efficiency, and durability make it a popular choice for companies looking to enhance output and reduce costs. For projects requiring high-quality, customizable sand and aggregate, the double-sided sand maker proves to be a worthwhile investment, meeting diverse industry needs while ensuring long-term operational benefits.