{"id":6118,"date":"2025-09-24T08:23:51","date_gmt":"2025-09-24T04:53:51","guid":{"rendered":"https:\/\/novincsm.com\/?post_type=product&p=6118"},"modified":"2026-02-24T14:10:33","modified_gmt":"2026-02-24T10:40:33","slug":"concrete-batching-plant","status":"publish","type":"product","link":"https:\/\/novincsm.com\/en\/product\/concrete-batching-plant\/","title":{"rendered":"Batching Plant"},"content":{"rendered":"\t\t
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Applications of a Batching Plant<\/h2>

Primary:<\/strong>
Production of ready-mix concrete (RCC, SCC, flooring concrete) with homogeneous mixing and precise weighing of materials (aggregate\/sand\/cement\/water).<\/p>

Industries:<\/strong>
Building construction, road and bridge projects, dams and airports, mining concrete works (integration with Novincsm<\/strong> production lines).<\/p>

Types:<\/strong><\/p>

  • Stationary:<\/strong> Commonly used for capacities around 60 m\u00b3\/h<\/p><\/li>

  • Mobile:<\/strong> Skid- or chassis-mounted units for rapid relocation<\/p><\/li>

  • Wet \/ Dry:<\/strong> Twin-shaft mixers for wet concrete applications<\/p><\/li><\/ul>

    Advantages of a Batching Plant<\/h2>

    • High-quality mixing:<\/strong> 95\u201398% homogeneity; 10\u201315% cement savings through accurate proportioning<\/p><\/li>

    • Weighing accuracy:<\/strong> \u00b11% tolerance for consistent concrete quality<\/p><\/li>

    • Automation:<\/strong> PLC-controlled systems reduce manpower (1\u20132 operators); mixer lifespan increased by ~30% using Hardox wear plates<\/p><\/li>

    • Flexibility:<\/strong> Suitable for special concretes (self-compacting, roller-compacted); easy integration with conveyors and screw feeders<\/p><\/li>

    • Economical:<\/strong> Domestic production with 12-month warranty; installation within 3\u20135 days<\/p><\/li><\/ul>

      Disadvantages of a Batching Plant<\/h2>

      • Energy consumption:<\/strong> Moderate (\u2248100 kW); backup generator recommended<\/p><\/li>

      • Wear parts:<\/strong> Mixer blades require replacement every 6\u201312 months under heavy-duty operation<\/p><\/li>

      • Heavy weight:<\/strong> Transportation requires a 30-ton crane; cement is moisture-sensitive and needs sealed silos<\/p><\/li>

      • Used units:<\/strong> Load cells may lose calibration over time (accuracy must be verified at \u00b11%)<\/p><\/li><\/ul>

        Installation and Maintenance Guidelines<\/h2>

        Installation:<\/strong>
        Mounted on a concrete foundation; connected to silos and conveyors (3\u20135 days). Precise leveling (\u00b10.05 mm) and weighing tests are mandatory.<\/p>

        Maintenance:<\/strong>
        Routine inspection of load cells and mixers every 200 operating hours; lubrication of screw conveyors; avoid overload conditions. Annual calibration is recommended.<\/p>

        Transportation:<\/strong>
        Up to 30 tons per trailer (one unit); cranes required for silo handling.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
        Specification<\/strong><\/th>\nDescription<\/strong><\/th>\n<\/tr>\n<\/thead>\n
        Product Name<\/strong><\/td>\nStationary Twin-Shaft Batching Plant \u2013 60 m\u00b3\/h (by Novincsm<\/strong>)<\/td>\n<\/tr>\n
        Origin & Manufacturer<\/strong><\/td>\nDesigned for mining and road-construction concreting lines; nominal capacity 60 m\u00b3\/hour<\/strong> (wet: 60, dry: 70\u201380 m\u00b3\/h)<\/td>\n<\/tr>\n
        Material & Alloy<\/strong><\/td>\nStructure: ST37 \/ ST52 steel<\/strong> (8\u201312 mm plates) \u00b7 Mixer: Hardox wear-resistant steel<\/strong> (10 mm) \u00b7 Mixer blades: Manganese\u2013molybdenum alloy steel<\/strong> \u00b7 Cement silo: steel plates 4\u20138 mm<\/td>\n<\/tr>\n
        Hardness<\/strong><\/td>\nHB 200\u2013250<\/strong> (structure & mixer) \u00b7 Shore A 70\u201390<\/strong> (anti-vibration rubber components)<\/td>\n<\/tr>\n
        Operating Temperature<\/strong><\/td>\nUp to 50\u201380 \u00b0C<\/strong> (resistant to mixing heat and humid environments)<\/td>\n<\/tr>\n
        Standard Dimensions<\/strong><\/td>\nLength: 10\u201312 m<\/strong> \u00b7 Width: 6\u20138 m<\/strong> \u00b7 Height: 10\u201312 m<\/strong> (including silos) \u00b7 Mixer size: 3 \u00d7 2 \u00d7 2 m<\/strong><\/td>\n<\/tr>\n
        Approximate Weight<\/strong><\/td>\n20\u201330 tons<\/strong> (depending on number\/type of 100-ton silos and configuration)<\/td>\n<\/tr>\n
        Production Capacity<\/strong><\/td>\n60 m\u00b3\/h<\/strong> (wet: 60, dry: 70\u201380) \u00b7 Batch size: 1 m\u00b3<\/strong> (30\u201360 batches\/hour)<\/td>\n<\/tr>\n
        Motor Power<\/strong><\/td>\nTotal installed: 100\u2013150 kW<\/strong> \u00b7 Mixer: 22\u201330 kW (\u224830 HP)<\/strong> \u00b7 Conveyor: 4\u20137.5 kW<\/strong> \u00b7 Screw conveyor: 11\u201315 kW<\/strong> \u00b7 Water pump: 2\u20133 kW<\/strong><\/td>\n<\/tr>\n
        Cement \/ Water Consumption<\/strong><\/td>\nCement: 20\u201330 tons\/hour<\/strong> \u00b7 Water: 40\u201360 m\u00b3\/hour<\/strong> (digital control, 0.1% accuracy<\/strong>)<\/td>\n<\/tr>\n
        Surface Finish & Tolerance<\/strong><\/td>\nSurface finish: Ra 3.2\u20136.3 \u03bcm<\/strong> (structure) \u00b7 Weighing tolerance: \u00b11%<\/strong> \u00b7 Mixer blade geometry ensures \u226595% mixing homogeneity<\/strong><\/td>\n<\/tr>\n
        Wear Resistance<\/strong><\/td>\nHigh \u2013 ~30% longer service life<\/strong> using Hardox; resistant to coarse aggregates and cement abrasion<\/td>\n<\/tr>\n
        Thermal Resistance<\/strong><\/td>\nExcellent; rated up to 80 \u00b0C<\/strong> with optional water\/air cooling system<\/strong> for mixer<\/td>\n<\/tr>\n
        Manufacturing & Systems<\/strong><\/td>\nFabrication via welding\/casting (ST52 structure) \u00b7 Digital weighing with 3000 kg load cells<\/strong> \u00b7 PLC-controlled<\/strong> (automatic\/manual) \u00b7 4\u20136 aggregate bins<\/strong> (\u224840 m\u00b3 total)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n","protected":false},"featured_media":6121,"comment_status":"open","ping_status":"closed","template":"","meta":{"_acf_changed":false},"product_brand":[],"product_cat":[1096],"product_tag":[],"class_list":["post-6118","product","type-product","status-publish","has-post-thumbnail","product_cat-concrete-production-equipment","first","instock","shipping-taxable","product-type-simple"],"acf":[],"_links":{"self":[{"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product\/6118","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/comments?post=6118"}],"version-history":[{"count":0,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product\/6118\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/media\/6121"}],"wp:attachment":[{"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/media?parent=6118"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product_brand?post=6118"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product_cat?post=6118"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product_tag?post=6118"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}