{"id":5145,"date":"2025-08-10T22:07:43","date_gmt":"2025-08-10T18:37:43","guid":{"rendered":"https:\/\/novincsm.com\/?post_type=product&p=5145"},"modified":"2026-02-23T08:37:00","modified_gmt":"2026-02-23T05:07:00","slug":"hydrocon-mantle","status":"publish","type":"product","link":"https:\/\/novincsm.com\/en\/product\/hydrocon-mantle\/","title":{"rendered":"Hydrocon Mantle"},"content":{"rendered":"

\u00a0<\/h3>\r\n

Technical Specifications<\/strong><\/h2>\r\n
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Specification<\/strong><\/th>\r\nDescription<\/strong><\/th>\r\n<\/tr>\r\n<\/thead>\r\n
Part Name<\/strong><\/td>\r\nHydrocone Mantle<\/td>\r\n<\/tr>\r\n
Machine Type<\/strong><\/td>\r\nHydrocone Cone Crusher<\/td>\r\n<\/tr>\r\n
Installation Location<\/strong><\/td>\r\nMounted on the head center of the shaft<\/td>\r\n<\/tr>\r\n
Role in Crushing<\/strong><\/td>\r\nDetermines the output material size and controls the crushing process<\/td>\r\n<\/tr>\r\n
Material \/ Alloy<\/strong><\/td>\r\nManganese steel, Molybdenum-alloyed manganese steel<\/td>\r\n<\/tr>\r\n
Manganese Content<\/strong><\/td>\r\n12% for soft rocks, 14% for hard rocks<\/td>\r\n<\/tr>\r\n
Molybdenum Content<\/strong><\/td>\r\n0.5% to 0.8% to increase resistance against wear and corrosion<\/td>\r\n<\/tr>\r\n
Key Features<\/strong><\/td>\r\nWear-resistant, corrosion-resistant, long service life<\/td>\r\n<\/tr>\r\n
Machining Accuracy<\/strong><\/td>\r\nHighly precise, standard turning and cutting angles<\/td>\r\n<\/tr>\r\n
Replaceability<\/strong><\/td>\r\nInterchangeable at the installation location of the machine<\/td>\r\n<\/tr>\r\n
Customizability<\/strong><\/td>\r\nAdjustable based on rock type and client requirements<\/td>\r\n<\/tr>\r\n
Impact on Output Grain Size<\/strong><\/td>\r\nDirectly changes the size of the output material<\/td>\r\n<\/tr>\r\n
Applications<\/strong><\/td>\r\nHydrocone fine crusher, coarse crusher, cobble crusher<\/td>\r\n<\/tr>\r\n
Manufacturer<\/strong><\/td>\r\nNovin Maseh-Saz<\/td>\r\n<\/tr>\r\n<\/tbody>\r\n<\/table>\r\n<\/div>\r\n<\/div>\r\n
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Overview of the Hydrocone Mantle<\/strong><\/h2>\r\n

The Hydrocone Mantle is one of the main components in the crushing section of a hydrocone crusher, playing a critical role in the crushing process<\/strong>. This part operates under high pressure and alongside other machine components to perform the crushing of rocks.<\/p>\r\n

Role of the Mantle in Stone Quarries<\/strong><\/h3>\r\n

Stone quarries are locations where various stones, aggregates, slabs, and sand are extracted from the earth. Most of these quarries are open-pit mines<\/strong>, allowing the extraction of different minerals. Quarries that primarily produce cobbles and construction materials are referred to as \u201cstone quarries.\u201d<\/p>\r\n

One of the most valuable outputs of these quarries is sand and gravel<\/strong>, which is produced using the hydrocone cone crusher. The mantle and concave<\/strong> are the two main steel components responsible for crushing and producing uniform sand and gravel.<\/p>\r\n\r\n\r\n\r\n

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Hydrocone Mantle<\/strong><\/h2>\r\n<\/figcaption>\r\n<\/figure>\r\n\r\n\r\n<\/figure>\r\n\r\n\r\n\r\n

Hydrocone Mantle Features<\/strong><\/h2>\r\n

The Hydrocone Mantle is widely used in hydrocone crushers and is available in three types:<\/p>\r\n

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  1. \r\n

    Manganese Type:<\/strong><\/p>\r\n

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      Higher wear compared to other types<\/p>\r\n<\/li>\r\n

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      No molybdenum, resulting in higher corrosion<\/p>\r\n<\/li>\r\n<\/ul>\r\n<\/li>\r\n

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      Manganese-Molybdenum Type:<\/strong><\/p>\r\n

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        Contains 0.3%, 0.5%, or 0.8% Mo to prevent corrosion<\/p>\r\n<\/li>\r\n<\/ul>\r\n<\/li>\r\n

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        Special Type:<\/strong><\/p>\r\n

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          Higher manganese and molybdenum content increases wear and corrosion resistance<\/p>\r\n<\/li>\r\n

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          Choice depends on the hardness of the quarry rock<\/p>\r\n<\/li>\r\n

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          Typical manganese content is 12%, but for harder rocks, it is better to increase up to 14% with minimum 0.5\u20130.8% molybdenum<\/p>\r\n<\/li>\r\n<\/ul>\r\n<\/li>\r\n<\/ol>\r\n

          Machining Accuracy:<\/strong><\/p>\r\n

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            The concave and mantle must be precisely machined without any asymmetry<\/p>\r\n<\/li>\r\n

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            Accurate angles are crucial, otherwise:<\/p>\r\n

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            • \r\n

              The part will wear faster<\/p>\r\n<\/li>\r\n

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              Placement on the top shell will not be correct<\/p>\r\n<\/li>\r\n

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              Installation on the head center will be improper<\/p>\r\n<\/li>\r\n<\/ul>\r\n<\/li>\r\n<\/ul>\r\n

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              Changing and Replacing the Hydrocone Mantle<\/strong><\/h2>\r\n
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                Changing the type of mantle directly controls the output material size<\/p>\r\n<\/li>\r\n

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                Using Mantle 2<\/strong> with Concave 2 or 4<\/strong> enables fine crushing (Hydrocone Rizeshkan \/ sand production)<\/p>\r\n<\/li>\r\n

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                Using Mantle 4<\/strong> with Concave 4, 5, 6.5, 7, or 8<\/strong> is suitable for producing coarse sand (Hydrocone Superior \/ coarse crusher)<\/p>\r\n<\/li>\r\n

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                Changing the top shell can also convert the hydrocone into a primary or cobble crusher<\/p>\r\n<\/li>\r\n<\/ul>\r\n

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                Hydrocone Models and Mantle Combinations<\/strong><\/h2>\r\n
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                Crusher Model<\/th>\r\nMantle<\/th>\r\nTop Shell<\/th>\r\n<\/tr>\r\n<\/thead>\r\n
                Hydrocone 36-2<\/td>\r\nMantle 2<\/td>\r\nTop Shell 4<\/td>\r\n<\/tr>\r\n
                Hydrocone 36-4<\/td>\r\nMantle 4<\/td>\r\nTop Shell 4<\/td>\r\n<\/tr>\r\n
                Hydrocone 36-5<\/td>\r\nMantle 4<\/td>\r\nTop Shell 5.5<\/td>\r\n<\/tr>\r\n
                Hydrocone 36-6.5<\/td>\r\nMantle 4<\/td>\r\nTop Shell 6.5<\/td>\r\n<\/tr>\r\n
                Hydrocone 36-8<\/td>\r\nMantle 4<\/td>\r\nTop Shell 8<\/td>\r\n<\/tr>\r\n<\/tbody>\r\n<\/table>\r\n<\/div>\r\n<\/div>\r\n
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                Advantages of Buying Hydrocone Mantles from Novin Maseh-Saz<\/strong><\/h2>\r\n
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                  High Quality:<\/strong> Manufactured with the best raw materials and modern engineering knowledge, providing exceptional performance and long service life<\/p>\r\n<\/li>\r\n

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                  Competitive Price:<\/strong> Direct supply eliminates intermediaries and ensures cost-effectiveness<\/p>\r\n<\/li>\r\n

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                  After-Sales Service:<\/strong> Comprehensive support ensures peace of mind regarding performance and quality<\/p>\r\n<\/li>\r\n<\/ul>\r\n

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                  For further information or to consult on hydrocone spare parts<\/strong>, contact Novin Maseh-Saz experts<\/strong>.<\/p>","protected":false},"excerpt":{"rendered":"\n\n\n\n\n\n\n\n\n\n
                  Feature<\/strong><\/th>\nSummary \/ Specifications<\/strong><\/th>\n<\/tr>\n<\/thead>\n
                  Definition & Role<\/strong><\/td>\nMain steel component in the crushing section of the hydrocone; mounted on the head center shaft to crush rocks under pressure with the concave; controls output size (sand\/gravel).<\/td>\n<\/tr>\n
                  Material \/ Construction<\/strong><\/td>\nMolybdenum-alloyed manganese steel (wear-resistant); Manganese content: 12\u201314% (higher for hard rocks); Molybdenum: 0.3\u20130.8% (prevents corrosion).<\/td>\n<\/tr>\n
                  Types<\/strong><\/td>\n– Plain manganese (high wear).- Manganese with molybdenum (longer life).- Special model (customized for high hardness).- Sizes: Mantle 2 (fine crusher), Mantle 4 (coarse crusher).<\/td>\n<\/tr>\n
                  Dimensions & Weight<\/strong><\/td>\n– Standard size: 2 or 4 (head center diameter: 200\u2013300 mm).- Approx. weight: 400\u2013500 kg (depending on model; e.g., Concave-Mantle ~450 kg).- Precisely machined without asymmetry; standard angles.<\/td>\n<\/tr>\n
                  Performance & Capacity<\/strong><\/td>\n– Crushing capacity: 50\u2013200 t\/h (depending on hydrocone model).- Output size: 5\u201350 mm (adjustable by changing mantle\/concave).- Service life: 1000\u20132000 hours (with molybdenum +50%).<\/td>\n<\/tr>\n
                  Applications<\/strong><\/td>\n– Open-pit quarries (sand\/gravel, slate).- Hydrocone fine crusher (sand production with Mantle 2).- Hydrocone Superior (coarse crusher with Mantle 4).- Suitable for hard rocks (Mohs 5\u20137).<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n","protected":false},"featured_media":3423,"comment_status":"open","ping_status":"closed","template":"","meta":{"_acf_changed":false},"product_brand":[],"product_cat":[1072],"product_tag":[],"class_list":["post-5145","product","type-product","status-publish","has-post-thumbnail","product_cat-hydrocon-parts","first","instock","shipping-taxable","product-type-simple"],"acf":[],"_links":{"self":[{"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product\/5145","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/comments?post=5145"}],"version-history":[{"count":8,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product\/5145\/revisions"}],"predecessor-version":[{"id":8662,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product\/5145\/revisions\/8662"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/media\/3423"}],"wp:attachment":[{"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/media?parent=5145"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product_brand?post=5145"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product_cat?post=5145"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product_tag?post=5145"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}