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Primary use:<\/strong> Fixed (bowl liners<\/em>) and moving (cone liners<\/em>) components in hydrocone crushers for secondary crushing<\/p>\n<\/li>\n Industries \/ Locations:<\/strong><\/p>\n Mining: limestone and granite operations in Kenya<\/p>\n<\/li>\n Cement production: Nairobi & Mombasa<\/p>\n<\/li>\n Construction: concrete and asphalt aggregate production<\/p>\n<\/li>\n<\/ul>\n<\/li>\n Types:<\/strong><\/p>\n Concave (Fixed \/ Bowl Liner)<\/strong><\/p>\n<\/li>\n Mantle (Movable \/ Cone Liner)<\/strong><\/p>\n<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n Extended wear life:<\/strong> 18\u201328% longer lifespan (700\u20131800 tons) compared to standard liners due to 0.5% Mo content<\/p>\n<\/li>\n Consistent output:<\/strong> Controlled CSS producing 4\u201348 mm uniform aggregates<\/p>\n<\/li>\n Market compatibility:<\/strong> Fits modern, Delta, and Sandvik hydrocone models commonly used in Kenya<\/p>\n<\/li>\n Cost-effective:<\/strong> Approximately 200 million IRR vs. OEM 400+ million IRR<\/p>\n<\/li>\n Easy installation:<\/strong> Press-fit design allows setup in ~1 hour<\/p>\n<\/li>\n High-temperature resistance:<\/strong> Suitable for warm and humid climates up to 145\u00b0C<\/p>\n<\/li>\n<\/ul>\n Sensitive to overload conditions<\/strong> (significant wear reduction above 190 t\/h)<\/p>\n<\/li>\n Heavy weight requires crane handling<\/p>\n<\/li>\n Used parts may show abrasion marks<\/strong> (check hardness HB 180+)<\/p>\n<\/li>\n<\/ul>\n Installation:<\/strong> Mount on shell\/shaft; adjust CSS; ensure leveling \u00b10.05 mm (~1 hour)<\/p>\n<\/li>\n Maintenance:<\/strong> Lubricate every 200 hours; replace if wear >5 mm; monitor temperature (<145\u00b0C)<\/p>\n<\/li>\n Transport & Handling:<\/strong> Maximum 675 kg per trailer set; 10-ton crane recommended<\/p>\n<\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"\n
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\nKey Benefits<\/strong><\/h2>\n
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\nLimitations<\/strong><\/h2>\n
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\nInstallation & Maintenance Guidelines<\/strong><\/h2>\n
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\n Specification<\/strong><\/th>\n Details<\/strong><\/th>\n<\/tr>\n<\/thead>\n\n \n Product Name<\/strong><\/td>\n 0.5% Molybdenum Manganese Steel Hydrocone Liner Set (Mantle & Concave for 36-inch Hydrocone), by Novin Maseh-Saz; compatible with Delta \/ Sandvik models<\/td>\n<\/tr>\n \n Material & Composition<\/strong><\/td>\n Austenitic Manganese Steel (11\u201314% Mn, 0.4\u20130.6% Mo, 0.8\u20131.2% C); optional Ni-Hard<\/strong> for extreme wear<\/td>\n<\/tr>\n \n Hardness<\/strong><\/td>\n HB 180\u2013220 (as-cast); HB 375\u2013525 (after work); Rockwell C 56\u201361 (surface hardened)<\/td>\n<\/tr>\n \n Operating Temperature<\/strong><\/td>\n Maximum 80\u2013145\u00b0C (oil cooling); continuous: 20\u2013100\u00b0C<\/td>\n<\/tr>\n \n Dimensions<\/strong><\/td>\n Mantle: \u00d8400\u2013600 mm, Length 500\u2013800 mm; Concave: \u00d8900\u20131150 mm, Height 300\u2013500 mm (36-inch model)<\/td>\n<\/tr>\n \n Approx. Weight<\/strong><\/td>\n Mantle: 150\u2013300 kg; Concave: 200\u2013375 kg; Full set: 350\u2013675 kg<\/td>\n<\/tr>\n \n Throughput Capacity<\/strong><\/td>\n 100\u2013190 t\/h (0.5% Mo alloy, depending on CSS 8\u201348 mm)<\/td>\n<\/tr>\n \n Compressive Strength<\/strong><\/td>\n 165\u2013230 MPa (manganese steel); lifespan: 700\u20131800 tons (18% longer with 0.5% Mo)<\/td>\n<\/tr>\n \n Color & Finish<\/strong><\/td>\n Gray\/Black (anti-corrosion powder coating); machined surface<\/td>\n<\/tr>\n \n Application Method<\/strong><\/td>\n Press-fit installation on hydrocone shell\/shaft; CSS adjustment via hydraulic system<\/td>\n<\/tr>\n \n Surface & Tolerance<\/strong><\/td>\n Surface roughness: Ra 1.6\u20133.2 \u03bcm; tolerance: \u00b10.03 mm; clearance: 0.5\u20131 mm<\/td>\n<\/tr>\n \n Wear Resistance<\/strong><\/td>\n High (28% longer lifespan with 0.5% Mo; suitable Mohs hardness 6\u20138; material loss <5%)<\/td>\n<\/tr>\n \n Thermal Resistance<\/strong><\/td>\n Excellent; up to 145\u00b0C without deformation<\/td>\n<\/tr>\n \n Manufacturing Process<\/strong><\/td>\n Casting \/ Machining (from manganese billets) + heat treatment (quenching); Profile: Standard \/ High-Mn<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n","protected":false},"featured_media":0,"comment_status":"open","ping_status":"closed","template":"","meta":{"_acf_changed":false},"product_brand":[],"product_cat":[1072],"product_tag":[],"class_list":["post-5128","product","type-product","status-publish","product_cat-hydrocon-parts","first","instock","shipping-taxable","product-type-simple"],"acf":[],"_links":{"self":[{"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product\/5128","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/comments?post=5128"}],"version-history":[{"count":4,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product\/5128\/revisions"}],"predecessor-version":[{"id":8658,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product\/5128\/revisions\/8658"}],"wp:attachment":[{"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/media?parent=5128"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product_brand?post=5128"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product_cat?post=5128"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/novincsm.com\/en\/wp-json\/wp\/v2\/product_tag?post=5128"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}